Hey there, off-road enthusiasts! If you're reading this, chances are you're the proud owner (or soon-to-be owner) of a classic 1986 Honda Fourtrax 250. These machines are legendary for their reliability and ruggedness, but let's face it, after years of adventures, the plastics can start to show their age. Faded, cracked, or even completely broken, worn-out plastics can really detract from the overall look and value of your trusty ATV. But don't worry, restoring or replacing your 1986 Honda Fourtrax 250 plastics is a totally achievable project, and this guide is here to walk you through it. Whether you're aiming for a complete restoration or just want to freshen up your ride, we'll cover everything from assessing the damage and sourcing new or used plastics to prepping, painting, and installing them. So, grab your tools, put on your favorite work tunes, and let's get started on giving your Fourtrax 250 a new lease on life!

Assessing the Damage

Before you start tearing things apart, take a good, hard look at your existing plastics. A thorough assessment will help you determine the best course of action. Are we talking about minor scratches and fading, or are there significant cracks, breaks, or missing pieces? Knowing the extent of the damage will guide your decisions about whether to repair, repaint, or replace the plastics. Start by giving your Fourtrax a good wash. This will remove dirt and grime, making it easier to see the true condition of the plastics. Pay close attention to areas that are prone to damage, such as the fenders, side panels, and front cowling. Check for cracks around mounting points, as these are common weak spots. Also, look for any areas where the plastic is warped or discolored. If you're dealing with minor scratches and fading, you might be able to get away with a simple restoration. This could involve using plastic cleaners and polishes to restore the color and shine. For deeper scratches, you might need to use a plastic filler to smooth out the surface before polishing. However, if you have significant cracks or breaks, or if the plastic is severely warped or discolored, replacement is likely the best option. Even if you're planning to replace the plastics, it's still worth assessing the damage carefully. This will help you determine which parts you need to replace and give you a better idea of the overall cost of the project. Take pictures of the damaged areas. These photos will be helpful when you're sourcing replacement parts or seeking advice from other Fourtrax enthusiasts. Finally, don't forget to consider the color of your plastics. If you're planning to repaint them, you'll need to choose a color that matches the original or go with a custom look. If you're replacing the plastics, you'll need to find parts that are the correct color or be prepared to paint them. By taking the time to assess the damage carefully, you'll be well-prepared to tackle your 1986 Honda Fourtrax 250 plastics restoration project.

Sourcing Replacement Plastics

Okay, so you've assessed the damage and decided that replacement is the way to go. Now comes the fun part: finding new or used plastics for your 1986 Honda Fourtrax 250! Luckily, there are several avenues you can explore, each with its own pros and cons. New aftermarket plastics are readily available from online retailers and ATV parts suppliers. These are typically made from durable polyethylene and are designed to be a direct fit for your Fourtrax 250. The advantage of buying new is that you're getting fresh, undamaged parts that should last for years to come. The downside is that they can be more expensive than used parts, and the color might not be an exact match to the original. Used OEM plastics can be a great option if you're on a budget or if you're looking for an exact color match. You can find used plastics on eBay, online ATV forums, and at local salvage yards. The advantage of buying used is that they're typically cheaper than new parts, and you might be able to find original Honda plastics in good condition. The downside is that used parts may have scratches, cracks, or other damage, so you'll need to inspect them carefully before buying. When searching for replacement plastics, be sure to specify the year and model of your Fourtrax 250. This will ensure that you're getting the correct parts. Also, pay attention to the color of the plastics. If you're planning to repaint them, the color doesn't matter as much. But if you're looking for an exact match, be sure to find parts that are the same color as your original plastics. Don't be afraid to ask questions. If you're buying used plastics online, ask the seller for more pictures and a detailed description of the condition. If you're buying from a salvage yard, ask if you can inspect the parts before you buy them. Finally, be patient. Finding the right replacement plastics can take time, especially if you're looking for a specific color or condition. But with a little persistence, you'll be able to find the parts you need to restore your 1986 Honda Fourtrax 250 to its former glory.

Preparing the Plastics for Paint

So, you've got your replacement plastics (or you've decided to repaint your existing ones). Awesome! Now, before you start spraying, it's crucial to prep the surface properly. A good paint job is all about the preparation, guys. Skipping this step will result in a finish that's prone to chipping, peeling, and fading. Trust me, you don't want to waste your time and money on a bad paint job. First things first, give the plastics a thorough cleaning. Use a degreaser or plastic cleaner to remove any dirt, grease, or grime. This will help the paint adhere properly. If you're repainting existing plastics, you'll need to remove any old paint or decals. You can use a plastic scraper, sandpaper, or a chemical paint stripper. Be careful not to damage the plastic during this process. Once the plastics are clean and free of old paint, it's time to sand them. Use a fine-grit sandpaper (around 320-400 grit) to scuff the surface. This will create a texture that the paint can grip onto. Be sure to sand evenly and don't apply too much pressure. After sanding, wipe down the plastics with a tack cloth to remove any dust. Now, it's time to apply a primer. Use a plastic-specific primer to ensure proper adhesion. Apply several thin coats of primer, allowing each coat to dry completely before applying the next. Once the primer is dry, sand it lightly with a fine-grit sandpaper (around 600 grit). This will smooth out any imperfections and create a perfectly smooth surface for the paint. Finally, wipe down the plastics with a tack cloth one last time to remove any dust. Now you're ready to paint! By taking the time to prepare the plastics properly, you'll ensure a professional-looking paint job that will last for years to come.

Painting the Plastics

Alright, the plastics are prepped, primed, and ready to go. Now for the moment you've been waiting for: painting! But hold your horses, guys. Painting plastics isn't quite the same as painting metal. You'll need to use the right type of paint and follow the proper techniques to achieve a durable and professional-looking finish. First, choose a paint that's specifically designed for plastics. These paints are typically flexible and won't crack or peel when the plastic flexes. Automotive acrylic lacquer or enamel paints are good choices. You can find these paints at most auto parts stores. Before you start painting, make sure you're working in a well-ventilated area. Wear a respirator to protect yourself from the fumes. Also, cover any surfaces that you don't want to get paint on. Apply several thin coats of paint, allowing each coat to dry completely before applying the next. This will help prevent runs and drips. Hold the spray can about 10-12 inches away from the plastic and use smooth, even strokes. Overlap each stroke slightly to ensure even coverage. If you're painting multiple pieces, paint them all at the same time to ensure a consistent color. Once you've applied all the coats of paint, allow the plastics to dry completely. This may take several hours or even overnight. After the paint is dry, you can apply a clear coat to protect the paint and give it a glossy finish. Use a clear coat that's specifically designed for plastics. Apply several thin coats of clear coat, allowing each coat to dry completely before applying the next. Once the clear coat is dry, you can polish the plastics to remove any imperfections and give them a smooth, glossy shine. Use a plastic polish and a soft cloth to polish the plastics. By following these tips, you can achieve a professional-looking paint job that will make your 1986 Honda Fourtrax 250 look like new again.

Installing the Plastics

Okay, the paint is dry, the clear coat is shining, and you're ready to put everything back together. Installing the plastics is usually a straightforward process, but there are a few things to keep in mind to ensure a smooth and successful reassembly. Start by gathering all the necessary hardware. This includes screws, bolts, clips, and any other fasteners that hold the plastics in place. It's a good idea to take pictures of the plastics before you remove them so you can remember where everything goes. Before you start attaching the plastics, take a moment to clean the frame and any other surfaces that will be in contact with the plastics. This will help prevent dirt and grime from getting trapped between the plastics and the frame. Begin by attaching the main body panels, such as the fenders and side panels. Align the panels carefully and make sure they're seated properly before tightening the fasteners. Don't overtighten the fasteners, as this can crack or damage the plastics. Use a torque wrench to tighten the fasteners to the specified torque. Once the main body panels are in place, attach any smaller pieces, such as the front cowling and headlight surround. Again, align the pieces carefully and make sure they're seated properly before tightening the fasteners. Finally, double-check all the fasteners to make sure they're tight. Also, inspect the plastics for any gaps or misalignments. If you find any problems, loosen the fasteners and adjust the plastics until they're properly aligned. By following these tips, you can install the plastics on your 1986 Honda Fourtrax 250 quickly and easily. And with your newly restored or replaced plastics, your Fourtrax will look like it just rolled off the showroom floor!

Final Touches and Maintenance

Congratulations, you've successfully restored or replaced the plastics on your 1986 Honda Fourtrax 250! But the job's not quite done yet. To keep your plastics looking their best for years to come, here are a few final touches and maintenance tips. Apply a plastic protectant to the plastics. This will help protect them from UV rays, which can cause fading and discoloration. There are many different plastic protectants available, so choose one that's specifically designed for ATV plastics. Regularly wash your Fourtrax to remove dirt, mud, and grime. Use a mild soap and water solution and a soft cloth. Avoid using harsh chemicals or abrasive cleaners, as these can damage the plastics. Inspect the plastics regularly for any cracks, scratches, or other damage. If you find any damage, repair it promptly to prevent it from getting worse. You can use a plastic repair kit to fix minor cracks and scratches. Store your Fourtrax in a garage or shed when it's not in use. This will protect it from the elements and help prevent fading and damage to the plastics. Consider adding some custom decals or graphics to your plastics to personalize your Fourtrax. There are many different decals and graphics available, so you can create a unique look that reflects your personality. By following these final touches and maintenance tips, you can keep your 1986 Honda Fourtrax 250 looking its best for years to come. Now get out there and enjoy the ride!